Lifting and Rigging Safety

Lifting and Rigging Safety  

The term “Lifting” refers to the activity of moving loads, usually above ground level, using manpower or mechanical lifting equipment such as cranes, derricks, hoists, forklifts, and other lifting devices designed to support and move loads safely.

The term “rigging” refers to the methods used to attach a load to lifting equipment. This includes the selection and use of slings, shackles, hooks, wire ropes, chains, synthetic slings, and other rigging accessories to secure safely and control the load during lifting and movement.

The rigging process also includes preparing the load for movement by ensuring it is properly balanced, secured, and connected to the lifting equipment. Loads are attached to crane hooks or other lifting points using suitable rigging systems that support the load during lifting, movement, and placement. Once the load reaches its destination, it is carefully released or positioned onto another structure, vehicle, container, or storage area.

When loading and unloading activities take place on land, ports, or docks, the load often needs to be transported from the loading point to another location such as a warehouse or storage facility. During these movements, lifting and rigging hazards remain present and must be controlled throughout the operation.

Why Is Lifting and Rigging Training Needed in Industries?  

One of the most common causes of serious workplace injury is falls and struck-by incidents, particularly during lifting and rigging operations. Workers involved in lifting activities may be injured due to falling loads, load movement, equipment failure, or loss of balance while working at height.

Lifting and rigging safety equipment and procedures are essential to prevent accidents. Lifting and rigging safety has two primary objectives:

(a) Preventing injuries to workers and bystanders
(b) Preventing loads, tools, or equipment from falling

A third objective is preventing disruptions caused by equipment failure or unsafe lifting practices. These objectives are closely linked, as unsafe lifting can lead to injuries, equipment damage, and operational delays. Conducting proper risk assessments and implementing control measures can significantly reduce lifting-related accidents.

Lifting and rigging safety can be achieved by providing a properly planned, supervised, and controlled work environment.

Statistical report:

Between 2011 and 2017, the Census of Fatal Occupational Injuries (CFOI) recorded 297 crane-related fatalities, averaging approximately 42 deaths per year, highlighting the high-risk nature of lifting operations.

The Significance of Lifting and Rigging Safety:

Lifting and rigging operations involve inherent risks due to the weight, size, and movement of loads. Workers may handle loads weighing hundreds or thousands of kilograms. To reduce risks, employers must implement safety procedures, training, and supervision.

Lifting and rigging safety procedures aim to ensure:

• Safe use of lifting machinery and equipment

• Safe handling of materials

• Proper lifting, rigging, loading, and unloading practices

• Movement of loads within specified weight limits

• Safe stacking and placement of loads

For safety reasons, lifting and rigging activities must be properly planned and supervised to prevent improper rigging and unsafe lifting conditions.

Lifting and rigging hazards and control measures

Improper rigging:

Improper rigging is a common cause of lifting accidents. Rigging tasks often involve overhead lifting, slings, hooks, and other rigging accessories. If rigging equipment is incorrectly selected or used, it can lead to load failure, injury, or damage.

Riggers must be trained to select appropriate rigging equipment and apply correct rigging techniques. Proper education and supervision are essential for safe and reliable rigging operations.

Overload:

Overloading lifting equipment can cause equipment failure, overturning, or collapse. Improper lifting procedures increase the risk of injury to workers and damage to machinery.

Lifting operations must be planned to ensure:

• Load weights are known

• Equipment capacity is not exceeded

• Lifting techniques prevent slipping or instability

Proper rigging and load control prevent damage to equipment and reduce the risk of tipping or load drop.

Manual and power lifting:

Manual lifting involves physical handling of loads, while power lifting uses mechanical or electrical lifting equipment. Hazards associated with power lifting include unexpected load movement, equipment malfunction, and exposure to electrical hazards.

Electrical energy can pose risks if lifting equipment is improperly maintained or operated. Lifting operations should be planned and supervised to minimise risks associated with mechanical and electrical energy.

Injury to the operator:

Improper lifting procedures, inadequate training, and incorrect equipment use can lead to physical and psychological injuries to operators. Operators must be properly trained and competent to use lifting equipment safely.

Proper planning, supervision, and adherence to safe lifting procedures reduce the risk of operator injury.

Falls from great heights

Workers involved in lifting operations may be exposed to fall hazards, particularly when working on elevated platforms, cranes, or structures. Falls from height can result in serious injuries such as head injuries, spinal injuries, and fractures.

Fall risks must be controlled through safe access, fall protection systems, and proper work positioning.

Crushing injuries:

Crushing injuries can occur when workers are caught between moving loads, machinery, or fixed objects. These injuries are often associated with heavy loads, high pressure, or uncontrolled movement.

Effective planning, exclusion zones, and proper communication during lifting operations help prevent crushing injuries.

Learning outcomes:

This training program helps crane operators and lifting and rigging personnel understand crane operations and safety requirements. It focuses on the roles and responsibilities of workers involved in lifting activities.

The program covers:

• Hazard identification

• Crane types, components, and setup

• Load movement and hoisting

• Working near overhead power lines

• Emergency response

• Selection, inspection, and use of rigging materials

• Wire ropes, slings, chains, connectors, and synthetic slings

Why NIST Global!

Employers in lifting and rigging operations must provide appropriate training to protect workers and others who may be affected by lifting activities. Lifting and rigging is a high-risk activity, and trained personnel are essential for safe operations.

NIST provides training that covers equipment use, hazard awareness, safety procedures, and regulatory requirements. Our goal is to support safer lifting operations through practical, industry-relevant training.

For more information on training, please contact our client service team at +91 9384663536 or email corporate.sales@nistinstitute.com.